Fuels, Engines, and Emissions Research Center
FEERC
A Department of Energy User Facility: Specializing in the development and
detailed characterization of advanced fuels, engines, and emissions-control
technologies utilizing unique diagnostic and measurement tools.


 

 
 

 

Diagnostic and analytical technology

Assessment of corrosivity associated with exhaust gas recirculation in a heavy-duty diesel engine

Authors
M.D. Kass, J.F. Thomas, D. Wilson, S.A. Lewis, Sr., S.A. Sarles

Publication
SAE Paper 2005-01-0657, Society of Automotive Engineers, 2005

Abstract
A high-resolution corrosion probe was placed within the airhorn section of the exhaust gas recirculation (EGR) loop of a heavy-duty diesel engine. The corrosion rate of the mild-steel probe elements was evaluated as a function of fuel sulfur level, EGR fraction, dewpoint margin, and humidity. No significant corrosion was observed while running the engine using a No. 2 grade < 15 ppm sulfur diesel fuel; however, high corrosion rates were observed with No. 2 diesel fuel (~ 350 ppm sulfur) while condensing water in the EGR loop. The rate of corrosion on the mild steel elements increased with increasing levels of sulfate in the condensate. However, the engine conditions influencing the sulfate level were not clearly identified in this study.